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High-Performance TDC Flange Forming Machine – Servo Flying Cut, 24 Stations, Gearbox Drive

Introducing our advanced TDC flange forming machine, engineered for high performance and efficiency. This innovative machine features a servo flying cut system, 24 precision stations, and a robust gearbox drive. Equipped with a PLC and an effective cooling system, it excels in shaping materials with a thickness capacity of 0.5-1.2mm at impressive speeds of 10-14m/min. Enjoy peace of mind with our comprehensive 12-month warranty. Contact us today for a personalized quote and elevate your production line with cutting-edge technology

    30 +
    Years of Experiences
    500+
    clients worldwide
    CE
    certification

    lidingVideo

    lidingTechnical Specifications

    Component Standard Model This Model
    (High-Specification)
    Upgrade Benefits
    Number of roller stations 18 stations 24 stations Multi-station progressive forming reduces deformation stress at each station, resulting in minimal springback
    Cutting method Pneumatic circular saw Servo flying saw Closed-loop fixed-length tracking cutting, length tolerance ±0.5 mm/m, no downtime losses
    Driving System Chain Drive Gearbox Drive (Optional) Gear meshing eliminates chain stretching and wear; no adjustment required during long-term operation
    Control System Standard PLC PLC + Cooling System Forced cooling prevents system crashes due to overheating, ensuring continuous operation around the clock
    Production speed 6–8 m/min 10–14 m/min 75% increase in speed, doubling output per unit time
    Roller material GCr15 Cr12MOV (optional) HRC hardness increased to 58–62°, with wear resistance more than double that of GCr15
    Spindle diameter Ø42 mm Ø48 mm Enhanced bending stiffness; no deflection or deformation even under long-term heavy loads
    Main Motor Power 4 kw 5.5kw / 7.5 kw
    (or as designed)
    Increased power, ample torque, and no hesitation at high speeds
    Net weight of equipment ~2,400 kg ~3,500 kg More stable inertia during high-speed operation, with significantly reduced vibration across the entire machine
    PLC brand Panasonic
    (standard)
    Siemens (optional) Imported chips offer strong resistance to interference, stable communication protocols and compatibility with global after-sales services

    lidingWhy do professionals choose LIDING flange machines?

    24-station progressive forming – why more stations mean higher precision

    • This machine utilises 24 sets of rollers, representing an upgraded configuration from the standard 18 stations. The increased number of roller stations means a smaller amount of deformation per station; stress is fully released during the gradual bending process, minimising springback, and the final forming precision is significantly higher than that of solutions with fewer stations. Key benefit: High precision ensures consistent flange dimensions, eliminating the need for trimming during on-site assembly and directly improving installation efficiency.
    • Unmatched Production Efficiency & Labor Savings

    30 Years’ Experience in Cold Rolling + Globally Proven Track Record

    • Liding’s core team has specialised in the cold-forming sector for over 30 years. Our high-specification TDC flanging machines have been exported to more than 50 countries worldwide, with cumulative shipments exceeding 2,000 units. The equipment is CE-certified, and core components utilise international brands (such as Panasonic/Siemens PLCs and Schneider Electric), ensuring compliance with standards across major global markets. Core Values: Proven design solutions, reliable mass delivery capabilities and a comprehensive global after-sales support system – you are purchasing a mature piece of equipment that has been validated by the global market.
    • High-Grade Materials & Long Service Life

    Servo Flying Saw Closed-Loop Control — Why Accurate Cutting Is Possible Without Stopping the Machine

    • Traditional pneumatic sawing requires the sheet to be stationary during cutting, resulting in time loss with every stop and start. This machine utilises a servo flying saw; the system tracks the sheet’s feed speed in real time, performing fixed-length cuts during continuous operation, whilst continuously correcting the cutting position via closed-loop feedback. Core Value: Cutting length tolerances are controlled within ±0.5 mm/m; the cut edges are smooth and burr-free, eliminating the need for secondary trimming and resulting in higher material utilisation.
    • Precise Forming Meeting International Standards

    Gearbox Transmission + Forced Cooling — Why It Can Operate Stably for Extended Periods

    • Gearbox transmission replaces chain drive, completely eliminating the problem of chain stretch and wear caused by long-term operation, and eliminating the need for regular tension adjustments. The PLC control console is equipped with a dedicated cooling system, providing forced cooling in high-temperature workshop environments to prevent the control system from crashing due to overheating or component ageing. Core value: a maintenance-free transmission system combined with temperature-controlled protection supports 24-hour continuous production, significantly extending the annual effective operating time.
    • Intelligent PLC Control & Easy Operation

    Standard Production Process

    • Decoiler → feeding → 24-station continuous roll forming → precision sizing and straightening →Fly-cutting 12/min with servo motor→finished product discharging
    • Standard Production Process

    lindingApplicable Industries & Application Scenarios

    This machine is specially designed for HVAC duct flange forming and widely used in:

    Applicable Industries & Application Scenarios

    Commercial & Public Construction

    ● Commercial building HVAC ventilation duct manufacturing

    Commercial building HVAC ventilation duct manufacturing

    ● Industrial plant ventilation and dust removal duct production

    Residential & Civil HVAC

    ● Residential central air conditioning duct processing

    Fire Protection & On-Site Prefabrication

    ● Firefighting and smoke exhaust duct flange forming
    ● Building material shops & small-batch customized production
    ● Construction engineering on-site duct prefabrication

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